Advanced Industrial Cleaning And Drying Equipment with Ultrasonic
Technology for Metal Parts
Working process: Loading → Aerated pickling and rust removal →
Ultrasonic chemical cleaning → Ultrasonic chemical cleaning →
Ultrasonic water cleaning → Ultrasonic water cleaning + dehydration
→ Hot air drying → Hot air drying → Unloading.
Introduction to the working principle of advanced industrial
cleaning and drying equipment with ultrasonic technology for metal
parts: This
advanced equipment combines ultrasonic technology with cleaning and
drying functions to provide an efficient solution for metal part
processing.
The working principle is as follows:
1.Ultrasonic cleaning:
High-frequency sound waves are generated by ultrasonic transducers
and transmitted into
the cleaning solution. These sound waves create millions of tiny
bubbles in the liquid. When these bubbles collapse near the surface
of the metal
parts, they release a tremendous amount of energy, which
effectively dislodges dirt, grease, and other contaminants. The
ultrasonic waves can
penetrate even the smallest crevices and complex geometries of the
metal parts, ensuring a thorough cleaning.
2.Cleaning solution circulation:
The cleaning solution is continuously circulated to ensure uniform
cleaning and to remove the dislodged contaminants. This helps to
maintain
the effectiveness of the cleaning process and prevent the
accumulation of debris in the solution.
3.Drying process:
After the cleaning process is completed, the metal parts are dried
using a combination of hot air and vacuum. The hot air accelerates
the
evaporation of moisture from the surface of the parts, while the
vacuum helps to remove any remaining moisture and ensure a
completely
dry surface. This prevents rust and other forms of corrosion,
ensuring the longevity and quality of the metal parts.
In summary, the advanced industrial cleaning and drying equipment
with ultrasonic technology for metal parts uses a combination of
ultrasonic cleaning, solution circulation, and drying processes to
provide a highly effective and efficient cleaning and drying
solution for metal parts.
Equipment Parameters:
Tank Body
Structure | Internal effective size | Inner tank size: L2600×W1400×H500mm
Approximate overall size: L2850W1650H750mm (subject to the actual size) |
| Heating method | Electric heating 12KW |
| Material | The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless
steel plate.
The non-radiating surface adopts SUS304 T = 2.0mm, and the outer
door panel adopts 1.0mm stainless steel. |
| Outer frame of the cleaning tank | It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure. |
| Structure | The ultrasonic transducers are adhered to the bottom of the tank
(bottom vibration type), and four corner wheels are configured at
the bottom. |
| Ultrasonic transducer | Adopt imported wafer transducers of "HESEN" brand and imported
bonding technology. The total number of ultrasonic transducers is
200, with a frequency of 28KHZ and 60W each. |
| Total ultrasonic power | 12KW |
| Time control
| It is built-in in the generator and the time is adjustable from 0
to 999 minutes. |
| Power supply system | Ultrasonic generator | The generator adopts 4 sets of internationally leading IGBT modules
and power tubes for control to ensure strong and stable output
power. Xiantai's unique sweeping frequency technology ensures no
dead corners in cleaning.
It has functions such as continuously adjustable power, sweeping
frequency, timing adjustment, start/stop, etc. |
| Component part | All are imported high-quality components. |
| Other | | Configure a dedicated control box rack. There are two independent
generators placed on the control box rack.
The ultrasonic power cord is 3 meters long. |
| After-sales服务sevre | Transport | |
| The equipment is warranted for one year and maintained for life. |
